TCP613 Composite Inspection Machine Structure and Principles Explanation
1. Equipment Description
This inspection system is suitable for inspecting products such as TCP613. The equipment is a multifunctional CCD vision machine, mainly used for inspecting defects in the appearance and flatness of precision products, such as precision electronic components and precision parts. It can detect and sort out appearance defects and size tolerances. The machine is equipped with seven CCD cameras, which allow detection of the six surfaces of a product. It includes a mechanical arm for material handling, non-standard composite CCD vision inspection capability, and features such as a multi-station turntable structure and an output conveyor belt.
2. The main inspection functions of the equipment are as follows:
8. #2 Laser Profilometer (Bottom): This instrument, driven by a linear module, scans the product in the height direction along its length, uploading data to the host for analysis and judgment. Measurement: 100.584±0.052 (FAI21), repeat accuracy: ±0.005;
9. Output Robot Arm: This arm picks up the product from the index plate and, according to software instructions, places defective items on the defective conveyor while qualified items are placed in orderly rows on the qualified blister tray.
3. Equipment Performance and Main Configuration:
1. Inspection Speed: About 15 pcs/min.
2. Repeat Inspection Accuracy: See item three in section two.
3. Main Components:
a. CCD Camera: German brand BASLER;
b. Sensors: OMRON;
c. PLC: Mitsubishi High-speed Series (Japan);
d. Solenoid Valves: Original American brand;
e. Control System: Independently developed.
4. Human-machine interface: Software automatically includes a toolbox, operating on a user-friendly Microsoft Windows system developed for regular staff;
5. Production Data Reporting Functions: Automatic generation of CPK, Pareto charts, defect type projects, defect ratios, providing a basis for process improvement in the production workshop;
6. Inspection Data Output System: This sorting machine has data communication capabilities, with data output and storage functions. Data exported by the software can be printed on paper via a local area network-connected printer.
4. Main Technical Parameters:
Category: Specification Parameters
Overall Dimensions: 1200×1050×1700 (LWH)
Input Voltage: AC—220V50Hz or AC—380V 50Hz optional
Maximum Power Consumption: 1.2KW (at 220V)
Input Air Source Pressure: 0.4-0.6 Mpa
Air Consumption: 1.5 L/min
Production Efficiency (C/T): ≤2.0 S/piece
Equipment Utilization Rate: ≥95%
Processing Method: Automatic material loading, material changing, NG (Not Good) visual sorting, conveyor discharge
Robotic Movement Resolution: 0.005 mm
Robot Repeat Positioning Accuracy: ≤±0.02 mm
Communication Control Method: Manual tray placement
Programming Method: Modification of touchscreen parameters
The above describes the functions and original configurations of this equipment, so we won’t delve further into it here. If you are interested, feel free to download and study it. For additional detailed structures and issues, you may take your time to learn and research after downloading. In summary, this is a very excellent multifunctional CCD vision inspection equipment drawing. We welcome everyone to study and research it. Thank you.
