The product suitable for the wire adhesive laser cutting automatic collection line equipment includes: industrial wires, FPC, FFX flexible flat cables, wires with diameters ranging from 0.3 to 1 mm, and various products for adhesive laser cutting. This equipment mainly serves as a copper wire cutting and processing device: the complete set of drawings is over 300MB after decompression, with over 900 parts for the main machine. The equipment is mainly used for cutting and adhesive application of copper wires and FPC flexible flat cables. The main highlights of the equipment include the wire feeding rack section and the complex adhesive application structure. This feeding rack can handle dozens of reels of wire at once. The main functions of the equipment are: 1. Electric wire feeding and conveying, 2. Wire ultrasonic cleaning, 3. Wire adhesive paper mechanism, 4. FPC flexible flat cable laser cutting and peeling, 5. Flat cable cutting, 6. Flexible flat cable automatic collection manipulator, 7. Automatic feeding tray cyclic conveyor belt. The entire system operates as an integrated full-automatic operation with manual assistance for loading and unloading. The feeding rack structure is suitable for various sizes of reels for receiving electric wires, copper wires, and FPC flexible flat cables. The loading and unloading operation is simple; just place the wire onto the rotating shaft of the feeding rack. Copper wires in the material rack are organized through rollers and wire harness sorting structures and then subjected to ultrasonic cleaning. The cleaned electric wires enter the adhesive application machine. The incoming materials can accommodate up to 30 wires, with automatic selection and arrangement of the number of wires. The size of the adhesive tape can also be chosen. When the electric wire reaches the adhesive application station, the adhesive paper is pulled out and cut by the adhesive pulling mechanism and then applied onto the electric wire. The adhesive is applied on both sides to bond the wires together. The adhesive-pulling structure is a stepper motor moving structure with complexity. The main machine employs 2 servo motors, one stepper motor, and more than ten cylinders, forming a complex adhesive tape mechanism. The label head and suction label are vacuum adsorption types. The position length for adhesive application can be adjusted as needed, with a wide range of adjustability. The wire feeding structure is also cleverly designed. The adhesive application position for flat cables is segmented, and the subsequent laser cutting is performed at the adhesive back end. After laser cutting, the cutting machine cuts the wire body, with the cutting length set manually. After cutting, the collection manipulator directly grabs it into the collection box, which is recycled by the discharge conveyor belt. This conveyor belt is driven by six small motors: two for one section, two for the second section, and two for each lifting transfer machine. The conveyor belt is divided into one input and one output side. The input conveyor on the left and the output conveyor is on the right. The carriers on the left input conveyor are in a state when there are products. When products are used up, the lifting transfer conveyor transfers the empty carriers or blister trays to the right empty conveyor, and then the empty trays are recycled. The motors of this conveyor have relatively low power, and the products being transported are relatively light, so a round belt design is adopted. It is very convenient for installation and debugging, and the round belt is quite wear-resistant and very easy to replace if necessary. Due to the complex movements of the equipment and the multiple cylinder structures, most structures can be seen from pictures. Those interested can download and study the drawing content as a reference, which is very beneficial. After downloading, one can analyze and research it in detail, and certainly learn a lot. Therefore, no further detailed introduction will be given here; the above is the entire structure and working principle of this equipment.
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